Smart
Enterprise Practical Training series were organized by Hong Kong Productivity
Council (HKPC) on 4th & 24th Sep and 15th
& 29th Oct 2018. I
attended the training on 15th Oct 2018 and summarized it as follows.
In the beginning, HKPC Fraunhofer Certified i4.0 expert & trainer - Mr.
Lyan Law (Lead Consultant, HKPC) was the first speaker and he introduced the
whole training series, as well as, Hong Kong Federation of Innovative
Technologies and Manufacturing Industries (FITMI).
Then
Mr. Law introduced the INC Invention Centre – The Hatch opening on 11th
Oct 2018 and issued the first certificate for 1i to pilot company. HKSAR CE had also attended after her policy
address announcement on that morning.
The
second speaker was Mr. Henry Kwan (Trio Engineering) and he shared his local
i4.0 case. He introduced his company
background that EMS provider established in 1983 and listed in HKEX in
2017. He also briefed their product type
evolution in three generations as follows:
1st
Generation – Winding & Transformer
2nd
Generation – PCBA and Assembly
3rd
Generation – Power supply & Security devices
Then
he explained why they needed to go to i4.0 because of competitiveness, Branding
and Global Trends. Strategic framework of i4.0 included Business Operation
& Production, ICT and Enterprise Innovation.
Mr. Kwan based on HKPC strategic roadmap to develop their i4.0 adaptation.
The
detail implementation and recognition schedule was discussed from 2016 to
2018.
After
that he briefed their information exchange model which was end-to-end
digitalization. Actually, it was a
vertical integration from Toyota Production System (TPS), to Manufacturing
Execution Systems (MES), to Enterprise Resource Planning (ERP), and then to Business
Intelligence (BI).
Finally,
he shared some problem they faced during project implementation. He told us that their next step was toward 2i
development.
The third speaker was Ms. Sherman So (Business Solutions Manager, Epicor) and her topic named “Enablement to Industry 4.0 for Manufacturers”.
She
briefed the four Design Principles of Industry 4.0 included Interoperability
(IoT), Information Transparency, Technical Assistance (Analytics & BI) and
Decentralized Decision-Making (Automation).
Then
Ms. So briefed their solutions based on Industry 4.0 including Product
Lifecycle Management (PLM), Enterprise Resource Planning (ERP) + Advanced
Planning and Scheduling (APS), Manufacturing Execution Systems (MES) and Advanced
MES (AMES), etc.
After
that she demonstrated some cases including CAD Integration, APS, etc. There were some methods to collect shop floor
data such as manual/paper based time-sheets, Scanning bar-codes and direct from
machines. The following diagram showed their
AMES network structure.
Lastly,
she mentioned their real-time shop floor plan monitoring and quality control,
as well as mobile monitoring demonstration.
The
fourth speaker was Mr. Danny Lai (Senior Consultant, HKPC) and his topic named “Industry
4.0 Foundation: Digital Lean”.
He
first briefed TPS/Lean model and Lean Six Sigm - 8 wastes in the production
value stream. He demonstrated different
example related to each waste below.
i)
Inventory: Intelligent logistic boxes for
reordering (e.g. DAIMLER)
ii)
Motion: Real time material stream mapping (e.g.
BOSCH)
iii)
Waiting: Real time visualization (e.g. TRUMPF)
iv)
Transportation: Quality data over the whole supply
chain (e.g.BOSCH)
v)
Defects: Individualized serial production for
polymer products (e.g. ARBURG)
vi)
Overproduction: Real time monitoring of assembly
process by throughput detection (e.g. KARCHER)
vii)
Overprocessing: MES for CNC machine (e.g. KOMET)
viii)
Talent: underutilizing people’s talents, skills
& knowledge.
Then
Mr. Lai introduced HKPC & Fraunhofer maturity model and showed that Digital
Lean was fundamental framework at 0i level.
The
Digital Lean framework was showed as following diagram that data driven for
process optimization.
The
fifth speaker was David Lo (Senior Consultant, EM Division, HKPC) and his talk
was “Factory Energy Management Systems”.
Firstly, he briefed the approach of online EnMS.
The
Online Energy measurement framework was described using Smart Meter and
Internet Connection.
Why
need to measure energy consumption? He explained that the driving force was
from government. All factories faced
this challenges.
After
that he demonstrated some cases which energy (/electricity consumption) were measured
and analyzed that could be automated diagnosis through machine learning because
each equipment had unique energy consumption footprint.
Before
the end of the training, Mr. Louis Ho (HKPC) introduced Smart Industry One (SIO)
to us.
Reference:
HKPC
I4.0 (SIO) - https://www.hkpc.org/en/industry-support-services/support-centres/smart-industry-one
Related I4.0 Activities:
20150820:
HKIE Seminar on Industry 4.0: The 4th Industrial Revolution - https://qualityalchemist.blogspot.com/2015/08/hkie-seminar-on-industry-40-4th.html
20160827:
HKSQ Seminar on Future Manufacturing - https://qualityalchemist.blogspot.com/2016/08/hksq-seminar-on-future-manufacturing.html
20161111:
HKSQ Seminar on Reliability & Maintenance: Enablers of Industry 4.0 - https://qualityalchemist.blogspot.com/2016/11/hksq-seminar-on-reliability-maintenance.html
20161116:
HKSQ Study Mission for Industry 4.0 – Day 1: Visit to CSQ - https://qualityalchemist.blogspot.com/2016/11/hksq-study-mission-for-industry-40-day.html
20161117:
HKSQ Study Mission for Industry 4.0 – Day 2: Visit to FineTek Group & King
Design Industrial - https://qualityalchemist.blogspot.com/2016/11/hksq-study-mission-for-industry-40-day_17.html
20161118:
https://qualityalchemist.blogspot.com/2016/11/hksq-study-mission-for-industry-40-day_18.html
20161119:
HKSQ Study Mission for Industry 4.0 – Day 4: Attend to the International
Symposium of Quality Management (ISQM) 2016 - https://qualityalchemist.blogspot.com/2016/11/hksq-study-mission-for-industry-40-day_19.html
20161212:
HKSQ Seminar on Industry 4.0 – Taiwan Experience - https://qualityalchemist.blogspot.com/2016/12/hksq-seminar-on-industry-40-taiwan.html
20170109:
IndustryConnect@Science Park – Industry 4.0 & Smart Living Solution - https://qualityalchemist.blogspot.com/2017/01/industryconnectscience-park-industry-40.html
20170913:
HKSTP TecONE Seminar “Industry 4.0 and Its Potential Opportunities for Tech
Companies” - https://qualityalchemist.blogspot.com/2017/09/hkstp-tecone-seminar-industry-40-and.html
20180530:
FHKI Industrialist Forum 2018 - https://qualityalchemist.blogspot.com/2018/05/fhki-industrialist-forum-2018.html
20180903:
HKPC Seminar on Hong Kong Industry towards “Industry 4.0” Deployment - https://qualityalchemist.blogspot.com/2018/09/hkpc-seminar-on-hong-kong-industry.html
20180914:
Industry 4.0 Interactive League Platform - https://qualityalchemist.blogspot.com/2018/09/industry-40-interactive-league-platform.html
沒有留言:
發佈留言