The study mission named “Quality Professionals
preparing for Industry 4.0” was organized by Hong Kong Society for Quality (HKSQ), supported by ASQ
and Hong Kong Quality Function Development Association (HKQFDA) from 16 to 20
November 2016. In day 2, Chinese Society
for Quality (CSQ) arranged to visit FineTeck Group and King Design Industrial
on 17 Nov 2016. Mr. Weng (翁辰修), Mr. Liu Li Tsung (劉黎宗) and Mr.
Mark Yang (楊鍚珪) led us to go to the destination.
We took a photo in the bus.
Mr. Weng (翁辰修) was our guide to introduce the scene to us.
We
arrived the FineTek and took a group photo in front of the company brand with
Dr. Kelvin Cheng (鄭兆凱) (VP, FineTek Group) (The 1st row and Right 2nd)
I took a
photo with all FineTek representatives for memory.
(Left:
Ms. Nancy Hsu (許碧雲) (Special Assistant of Managing Director & Spokesperson), Dr.
Kelvin Cheng (鄭兆凱), I, Mr. Jeremy Chang (張哲銘) (Quality Center / Head of Laboratory) and Dr. Catherine Chan (HKQFDA))
In the beginning,
Ms. Nancy Hsu (許碧雲) (Special Assistant of Managing Director & Spokesperson) gave a
welcome speech and introduced FineTek Group to us.
Then Dr.
Kelvin Cheng (鄭兆凱) gave us a talk named “The basic of Industry 4.0: From Lead Management
II to the strategical development mapping”.
His talk content included company introduction, the history of Industry
4.0, Quality cycle of Industry 4.0 and its strategical mapping.
The company
development separated into 5 periods that were Fundamental (1979-2002), Growth
(2003-2008), Transformation (2009-2011) – achieved National Quality Award,
Innovation Period (2012-2014) and Leading Period (2015-2017). The following diagram
demonstrated different product and technology in each period.
Dr. Kelvin
Cheng briefed their Quality System Milestone from IQC fall > 10% to < 1%
after implemented TQM, and then achieved 5 sigma in 2014. They achieved new ISO 9001:2015 and other
standards in 2015.
He also
mentioned FineTek R&D SB3T Architecture that was Scenario,
Business, Benefit, Behavior and Technology Planning. They employed technology innovation to create
value for customer. FineTek cooperated
with different universities for innovation since 2008. Using Hoshin Management (Policy) from “Value
to Customer” changed to “Value of Customer”.
Then he
analyzed their Lean Level based on JIT (Level 1 to 2), minimum of staff (Level 3)
and efficiency working method (Level 2).
After
that Dr. Cheng mentioned the trend of Quality Transformation in Post Industry
4.0 that included Reliability, CPS integration, Process Quality and
Collaboration Design.
At the
end, Dr. Cheng introduced the Industry 4.0 Strategy Map and described their
position in this map.
Then we
visited their factory and facilities.
Wireless
testing (EMC related)
Reliability
Laboratory
Warehouse
for parts
U cell
for assembly (Lean)
Before
end of the visit, we met Mr. Ching Teh Wu (吳清德) (President, FineTek Co., Ltd.)
and we took a group photo again. Then we
had lunch with Mr. Ching.
(Left:
Mr. Edmund Cheung, Mr. SW Lam, Mr. Peter Fung, Mr. Ching The Wu (吳清德), Mr. Liu Li Tsung (劉黎宗), I, Mr. Ben Tsang and Dr. KS Chin)
(Left: Mr.
Weng (翁辰修), Ms.
Jane Wong, Ms. Yolanda Chow, Ms. Nancy Hsu (許碧雲), Mr. Ricky Suen, Mr. Lam and Mr.
Mark Yang (楊鍚珪))
After
the lunch, our chairman presented HKSQ flag and the 30th anniversary
book to Mr. Wu and Dr. Kelvin Cheng (鄭兆凱).
The second
company was King Design and their products included photovoltaic (PV),
vibration and reliability testing equipment.
Dr.
Dirac Liao (廖德銘) (VP, Browave Corporation (波若威科技); CSQ) led us into the office. He introduced King Design’s Patents which
posted in the wall.
Mr. Li Yunxiong
(李允椉)
(Chairman, King Design) introduced their achievement and got the Golden
Award.
Then Mr.
Li introduced his company’s development and trend analysis. King Design established in 1983 and focused
on vibration equipment for 33 years. Recently,
they developed solar light and testing equipment. The company values were “Commit to Innovation
Research”, “Product Quality”, “Enhance Technology Capability” and “Professional
Service”.
The
following diagram showed the major service projects in King Design including Equipment
and Facilities, Calibration and Maintenance, Testing Laboratory, Improvement
Solution, as well as, Education and Training.
He
demonstrated some equipment such as the six dimension accelerating
vibrator.
Then the
stable sunlight simulator was also demonstrated. Its wavelength was very closed to the real
sunlight and no need for filter (not like Xenon Light and LED spectrum)
The
product used stable sunlight simulator with scientific treatment for
spectrum. We found that the smell of pea
was much stronger than the traditional one.
Peter took a photo with Mr. Li for memory on this smell experiment.
Mr.
Peter Fung represented HKSQ to present the souvenir to Mr. Li and took a photo
with CSQ President together.
We took a group photo with many Patent certificates in the office for memory.
Finally,
we visit his laboratory and the demonstrated vibrator was made from USA which
performance was found much weaker that his equipment!
One of
applications was for first aid and our chairman tried it.
At the
end, we appreciated CSQ to arrange these two technical visits and we learnt
much on it.
At
night, we appreciated Prof. Ching-Chow Yang (楊錦洲) and Prof. Dennis Tien (田墨忠) arranged a local special food
for this gathering.
Reference:
HKSQ - www.hksq.org
CSQ - http://www.csq.org.tw/
HKSQ Study Mission
2016 for Industry 4.0
Day 1:
Visit to CSQ - https://qualityalchemist.blogspot.hk/2016/11/hksq-study-mission-for-industry-40-day.html
Day 2:
Visit to FineTek Group & King Design Industrial - https://qualityalchemist.blogspot.hk/2016/11/hksq-study-mission-for-industry-40-day_17.html
Day 3:
Visit to National Cheng Kung University and Attend CSQ Annual Dinner - https://qualityalchemist.blogspot.hk/2016/11/hksq-study-mission-for-industry-40-day_18.html
Day 4:
Attend to the ISQM 2016 - https://qualityalchemist.blogspot.hk/2016/11/hksq-study-mission-for-industry-40-day_19.html
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